Case study_SAUTER

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SAUTER TURNING

PROCESS:

FULL VISIBILITY

OF OPERATIONAL

DATA

Case study

Sauter operates several produc-

tion sites equipped with modern

technology. The factory in Dej,

Romania, inaugurated in 2015, is

one of the essential units of the

global Sauter network, with 140

employees specialized in manu-

facturing precision components.

Due to its technical skills and

operational efficiency, this lo-

cation plays a central role in the

European supply chain.

From Uncertainty to Clarity

To optimize operational efficien-

cy, Sauter decided to implement

the KFactory Core and KFactory

Analytics solutions, moving from

manual data collection to an auto-

mated platform that ensures total

transparency and decisions based

on accurate, real-time data. The

implementation was carried out

in stages, transforming each pro-

duction stage into a monitored

and transparent process. Sauter

has thus moved to a proactive ap-

proach, supported by advanced

analytics,

facilitating

strategic

decision-making and resource

optimization.

Results and Benefits Achieved

■ Improved

Operational

Efficiency: Real-time moni-

toring of machinery and per-

formance indicators has re-

duced downtime by over 4%

and increased productivity by

4% in the first months of use.

■ Total Transparency and Rapid

Decisions: Detailed reports

allow for quick and accurate

decisions; advanced KFactory

Analytics anticipates prob-

lems and optimizes processes.

■ Increased OEE: Optimizing

machine

performance

has led to a 5% increase

in

Overall

Equipment

Effectiveness (OEE), maxi-

mizing resource utilization.

■ Competitive

Advantage:

KFactory

solutions

enable

the rapid adoption of new

technologies

and

efficient

process optimization, pro-

viding Sauter with a sig-

nificant market advantage.

Sauter Turning Process, part of the Sauter GmbH

group, is a prestigious name in precision mechanical

processing, boasting a tradition of over 80 years

in Germany. From a small family business, the

company has become one of the European leaders

in the production of high-quality metal components

for industries such as automotive, mechanical

engineering, and electrical engineering.

Sauter Turning

Process: Full

Visibility of

Operational Data

2 I KFactory®

„We chose KFactory because it is

an affordable solution, easy to inte-

grate and use. Operators adapted

quickly, and the results were seen

immediately. This simplicity and ef-

ficiency confirmed that we made

the right choice to increase effi-

ciency and improve our processes”

Sergiu Negru, Operations Manager.

Conclusion

The implementation of KFactory

solutions has provided Sauter’s

managers with complete visibil-

ity over production processes,

reduced operational costs, and a

continuous improvement in per-

formance. With KFactory, Sauter

focuses on embracing digitali-

zation for operational efficiency

and informed decisions, based

on concrete data and real-time

analytics.

KFactory® I 3

UNITED KINGDOM

Innovation Centre Gallows Hill

Warwick, CV34 6UW,

United Kingdom

ROMANIA

391 Vacaresti Street,

3rd floor, Bucharest,

Romania 040055

T. +40 374 460 028

E. office@kfactory.eu

www.kfactory.ai

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